Cross-Canal No. 1 Hydraulic System
Cross-Canal No. 1 Hydraulic System
Kevin LeDuc
Cross-Canal No. 1 Hydraulic System Bates Complex Mill No. 5 Weave Shed c. 1899
Androscoggin River, Great Falls, Main Canal
Lewiston, Androscoggin County, Maine
from the Echoes, Still (2024–2027) – Falls, Outlets, Rivers Portfolio
Pigment print on Hahnemühle Baryta
Artist’s proof + edition of 3 (portfolio of 40 images)
30 × 45 inches
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The Cross-Canal No. 1 Gate House and Hydraulic System of the Bates Mill Complex in Lewiston, Maine
The industrial development of Lewiston, Maine, during the nineteenth century depended heavily upon the construction of an advanced hydraulic canal network designed to harness the immense waterpower of the Androscoggin River. Among the most significant engineering features within this system was the Cross-Canal No. 1 Gate House and dam structure situated between Bates Mill No. 1 and Bates Mill No. 5. More than a simple water-control station, the gatehouse functioned as a critical component of the Bates Manufacturing Company’s industrial infrastructure, regulating hydraulic pressure, distributing mechanical power, and organizing the physical movement of workers throughout the mill district. The structure reflected the broader industrial transformation of Lewiston into one of New England’s most important textile manufacturing centers and demonstrated the sophisticated hydraulic engineering upon which nineteenth-century textile production depended.
The origins of the Bates canal system dated to the late 1840s, when investors associated with the Androscoggin Falls Dam, Lock and Canal Company sought to develop Lewiston as a planned industrial city powered by the Great Falls of the Androscoggin River.¹ Civil engineers designed a series of interconnected canals that would direct water through a carefully organized industrial district surrounding the future Bates Manufacturing Company mills.² Construction of the Upper Canal, Lower Canal, and associated cross canals required extensive excavation through granite ledges and riverbank terrain.³ Irish immigrant laborers performed much of this difficult work by hand, constructing massive granite retaining walls and hydraulic control structures that supported the city’s industrial expansion.⁴
Cross-Canal No. 1 emerged as one of the most important secondary canals within the system because it supplied water directly to the Bates Manufacturing complex, particularly Mill No. 1 and Mill No. 5.⁵ Water diverted from the Androscoggin River first entered the Upper Canal before being redirected through Cross-Canal No. 1 by means of the gatehouse and dam system.⁶ This controlled flow of water powered large water turbines located beneath the mills, supplying mechanical energy to spinning frames, looms, line shafts, and textile machinery throughout the factory interiors.⁷ Prior to widespread electrification, hydraulic power represented the principal energy source sustaining industrial textile production within Lewiston.
The Cross-Canal No. 1 Gate House itself functioned as a hydraulic control center regulating water pressure and canal flow between the mills. Constructed primarily of granite masonry, brick, iron fittings, and heavy timber framing, the gatehouse housed large sluice gates and mechanical lifting systems used to manage the movement of water through the canal network.⁸ Mill engineers operated these gates through geared hand wheels and vertical lifting mechanisms capable of raising or lowering iron gate panels within the canal openings.⁹ By adjusting gate positions, operators could regulate turbine speed, maintain stable hydraulic pressure, and prevent dangerous fluctuations during periods of seasonal flooding or reduced river flow.
The associated dam system consisted of granite retaining walls, timber cribbing, spillways, reinforced embankments, and canal raceways designed to stabilize water movement throughout the industrial district.¹⁰ The narrow stone-lined canal channels beneath the gatehouse accelerated water velocity before directing the flow toward turbine chambers positioned beneath Mill No. 1 and Mill No. 5.¹¹ The immense force of the moving water generated continuous vibration and noise throughout the area, making the gatehouse district one of the most mechanically active portions of the Bates complex.
One of the most distinctive architectural features associated with the gatehouse was the elevated catwalk extending across the canal between Mill No. 1 and Mill No. 5.¹² Constructed from riveted iron supports and heavy timber decking, the catwalk allowed engineers, maintenance workers, supervisors, and mill employees to move directly between the factories without descending to street level.¹³ Pipe railings and maintenance platforms provided access to gate controls and inspection points situated above the rushing canal waters. The catwalk therefore served both practical industrial functions and broader circulation purposes within the highly organized mill environment.
The gatehouse crossing also functioned as an important entrance route for textile workers entering the Bates complex from surrounding immigrant neighborhoods. Thousands of laborers—including Irish, French Canadian, and later Eastern European immigrants—crossed bridges and elevated walkways throughout the canal district each day while traveling to factory shifts.¹⁴ The movement of workers through these engineered spaces reflected the highly structured organization of industrial labor characteristic of nineteenth-century textile cities. The physical arrangement of canals, bridges, entrances, and mill yards directed the daily flow of labor into the factories with remarkable efficiency.
From an engineering perspective, the Cross-Canal No. 1 Gate House represented a transitional phase in industrial waterpower technology. Earlier textile mills throughout New England had relied upon exposed wooden waterwheels positioned alongside rivers and canals.¹⁵ By the late nineteenth century, however, Bates Manufacturing Company increasingly utilized enclosed water turbines capable of generating greater mechanical efficiency and more stable power transmission.¹⁶ The gatehouse therefore became essential for maintaining consistent turbine pressure and protecting textile machinery from sudden hydraulic fluctuations that could damage belts, shafts, and production equipment.
The operation of the gatehouse required constant supervision and maintenance. Workers employed within the hydraulic system monitored water levels, removed debris from canal intakes, repaired gate mechanisms, and inspected stone retaining walls for structural deterioration.¹⁷ Seasonal ice accumulation during Maine winters created additional hazards that threatened canal operations and turbine performance. Flood conditions during spring runoff occasionally placed enormous pressure upon the gates and spillways, requiring rapid adjustments by gatehouse operators in order to prevent catastrophic flooding within the mills.
Industrial accidents occasionally occurred within the gatehouse and canal district due to the dangerous proximity of workers to high-velocity water, moving machinery, and slippery maintenance surfaces. Contemporary factory reports described injuries involving falls from catwalks, crushing accidents associated with gate machinery, and drownings connected to maintenance work performed near open sluiceways.¹⁸ The constant noise generated by turbines and rushing water also complicated communication between workers and increased operational hazards within the hydraulic system.
The gradual electrification of the Bates mills during the early twentieth century reduced direct dependence upon mechanical waterpower transmission systems.¹⁹ Nevertheless, the Cross-Canal No. 1 Gate House remained an important component of the mill infrastructure because hydroelectric generation and industrial water management continued to depend upon canal regulation.²⁰ Even as textile production declined throughout New England during the twentieth century, the canal network survived as one of Lewiston’s defining industrial features.
Modern preservation efforts have recognized the historical significance of the gatehouse, canal walls, spillways, and surviving catwalk alignments within the Bates Mill Historic District.²¹ Redevelopment projects associated with the adaptive reuse of the Bates complex have preserved portions of the original hydraulic infrastructure as reminders of Lewiston’s industrial past. The surviving granite walls, iron fittings, and canal structures continue to illustrate the remarkable scale and sophistication of nineteenth-century hydraulic engineering in New England textile manufacturing.
The Cross-Canal No. 1 Gate House and its associated dam and catwalk system represented far more than a utilitarian industrial structure. It functioned simultaneously as an engineering achievement, a mechanism of industrial production, and a physical organizer of labor movement within the Bates Manufacturing complex. By regulating waterpower, connecting mill structures, and shaping the daily experience of workers, the gatehouse became central to the economic and social life of industrial Lewiston. Its continued survival within the Bates Mill district reflects the enduring historical importance of hydraulic infrastructure in the rise of Maine’s textile industry and the broader industrialization of New England.
Footnotes
Earle G. Shettleworth Jr., Lewiston and Auburn: Twin Cities on the Androscoggin (Charleston, SC: Arcadia Publishing, 2004), 11.
Lewiston Historic Commission, Historic Lewiston: Its Architectural Heritage (Lewiston, ME: City of Lewiston, 1997), 4.
Ibid., 5.
Hugh C. Henry, An Historical Sketch of Lewiston, Maine (Lewiston, ME: Journal Printshop, 1874), 39.
Maine Historic Preservation Commission, Bates Mill Historic District National Register Nomination (Augusta, ME: Maine Historic Preservation Commission, 2010), 15.
Historic American Engineering Record, Lewiston Canal System, Androscoggin River at Canal Street, Lewiston, Maine (Washington, DC: National Park Service, 1969), 3.
Maine Historic Preservation Commission, Bates Mill Historic District National Register Nomination, 17.
Historic American Engineering Record, Lewiston Canal System, 5.
City of Lewiston Engineering Department, Canal Infrastructure Assessment Report (Lewiston, ME: City of Lewiston, 2011), 22.
Historic American Engineering Record, Lewiston Canal System, 6.
Ibid., 7.
Maine Historic Preservation Commission, Bates Mill Historic District National Register Nomination, 21.
Ibid., 22.
Shettleworth, Lewiston and Auburn, 44.
Bryant F. Tolles Jr., The Textile Mills of New England (Hanover, NH: University Press of New England, 1987), 71.
Ibid., 118.
City of Lewiston Engineering Department, Canal Infrastructure Assessment Report, 24.
Maine Bureau of Industrial and Labor Statistics, Annual Report on Factory Accidents in Maine (Augusta, ME: State of Maine, 1904), 91.
Tolles, The Textile Mills of New England, 203.
Historic American Engineering Record, Lewiston Canal System, 8.
Maine Historic Preservation Commission, Bates Mill Historic District National Register Nomination, 29.
Bibliography
City of Lewiston Engineering Department. Canal Infrastructure Assessment Report. Lewiston, ME: City of Lewiston, 2011.
Henry, Hugh C. An Historical Sketch of Lewiston, Maine. Lewiston, ME: Journal Printshop, 1874.
Historic American Engineering Record. Lewiston Canal System, Androscoggin River at Canal Street, Lewiston, Maine. Washington, DC: National Park Service, 1969.
Lewiston Historic Commission. Historic Lewiston: Its Architectural Heritage. Lewiston, ME: City of Lewiston, 1997.
Maine Bureau of Industrial and Labor Statistics. Annual Report on Factory Accidents in Maine. Augusta, ME: State of Maine, 1904.
Maine Historic Preservation Commission. Bates Mill Historic District National Register Nomination. Augusta, ME: Maine Historic Preservation Commission, 2010.
Shettleworth, Earle G., Jr. Lewiston and Auburn: Twin Cities on the Androscoggin. Charleston, SC: Arcadia Publishing, 2004.
Tolles, Bryant F., Jr. The Textile Mills of New England. Hanover, NH: University Press of New England, 1987.
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The Cross Canal and the Industrial Development of Lewiston, Maine
The industrial rise of Lewiston, Maine, during the nineteenth century depended upon the construction of an elaborate canal system designed to harness the hydraulic power of the Androscoggin River. Central to this network was the Cross Canal, a critical waterway that linked the Upper and Lower Canals and supplied power directly to the Bates Manufacturing Company mills. More than a simple channel for water, the Cross Canal functioned as an essential component of Lewiston’s industrial infrastructure, regulating mechanical power, organizing factory operations, and shaping the movement of workers throughout the Bates Mill complex. Its construction transformed Lewiston into one of New England’s leading textile centers and permanently altered the city’s economic and physical landscape.
The origins of Lewiston’s canal system date to the late 1840s, when investors associated with the Androscoggin Falls Dam, Lock and Canal Company sought to capitalize upon the immense hydraulic energy generated by the Great Falls of the Androscoggin River.¹ Civil engineer Benjamin Franklin Perham designed a series of interconnected canals that would channel water through a planned industrial district adjacent to the river.² Construction of the canal system began in 1850 and required extensive excavation through granite ledges and riverbank terrain.³ Irish immigrant laborers performed much of this work by hand, cutting channels and constructing granite retaining walls that would support the city’s future industrial expansion.⁴
The canal network ultimately consisted of the Upper Canal, Lower Canal, and several cross canals that distributed water throughout the Bates Manufacturing complex and neighboring mills.⁵ Cross Canal No. 1 became particularly important because it directed water toward Mill No. 1 and Mill No. 5, two of the most productive structures within the Bates system.⁶ Water diverted from the Androscoggin River entered the Upper Canal before flowing through the Cross Canal into mill raceways connected to turbines and mechanical drive systems.⁷ These turbines powered spinning frames, looms, and line shafts that enabled continuous textile production throughout the nineteenth century.⁸ Before the widespread adoption of electricity, hydraulic power supplied by the canal represented the principal source of industrial energy within the Bates mills.
The Cross Canal also served an important regulatory function within Lewiston’s hydraulic system. Engineers constructed gatehouses, weirs, and control gates along the canal in order to manage water pressure and maintain consistent flow levels for industrial production.⁹ The gatehouse situated between Mill No. 1 and Mill No. 5 controlled the movement of water between the Upper Canal and Cross Canal No. 1.¹⁰ Through a series of adjustable gates and spillways, mill operators could regulate turbine speed and prevent flooding during seasonal increases in river volume.¹¹ The efficiency of the textile mills depended heavily upon maintaining stable hydraulic conditions, making the Cross Canal indispensable to industrial operations.
Beyond its mechanical purpose, the Cross Canal shaped the organization of labor and daily movement throughout the Bates Mill complex. Bridges and elevated walkways crossing the canal served as principal entrances for workers entering the factories from nearby residential districts.¹² Thousands of immigrant laborers—including Irish and French Canadian workers—crossed these bridges each day as they traveled into the mills.¹³ The canal thus became a defining boundary between industrial and residential space within Lewiston’s urban landscape.
The relationship between workers and the canal reflected broader patterns of industrialization in New England mill cities. The physical arrangement of mill entrances, pedestrian crossings, and gatehouse structures directed the flow of labor into highly organized factory environments.¹⁴ Workers entering Mill No. 1 and Mill No. 5 often passed directly beside the rushing waters of the Cross Canal, where the sound and movement of hydraulic machinery reinforced the connection between natural resources and industrial production. The canal therefore operated not only as a technological system but also as a visible symbol of industrial discipline and economic power.
The economic impact of the Cross Canal extended throughout Lewiston during the late nineteenth century. Reliable waterpower attracted investment from textile entrepreneurs such as Benjamin Bates, whose financial support contributed to the expansion of the Bates Manufacturing Company into one of the largest textile producers in Maine.¹⁵ As the mills expanded, immigrant populations settled in neighborhoods surrounding the canal district, transforming Lewiston into a major industrial city.¹⁶ Commercial development, worker housing, and transportation infrastructure all emerged in response to the economic opportunities created by the canal-powered mills.
By the early twentieth century, technological advances gradually reduced dependence upon direct hydraulic power. Electrical systems increasingly replaced mechanical line shafts and turbine-driven equipment within the mills.¹⁷ Nevertheless, the canal system continued to support industrial operations through hydroelectric generation and water management functions.¹⁸ Even after the decline of New England textile manufacturing during the twentieth century, the Cross Canal remained a defining feature of the Bates Mill complex and Lewiston’s industrial identity.
Modern preservation efforts have recognized the canal’s historical significance as part of the broader industrial heritage of Maine. Redevelopment projects within the Bates Mill complex have preserved many original canal structures, including sections of Cross Canal No. 1, granite retaining walls, and gatehouse foundations.¹⁹ Today the canal survives as both an engineering landmark and a reminder of the immigrant labor, industrial planning, and hydraulic technology that shaped Lewiston’s development during the nineteenth century.
The Cross Canal played a central role in the growth of Lewiston and the success of the Bates Manufacturing Company. By supplying mechanical power, regulating industrial water flow, and structuring worker movement throughout the mill district, the canal became fundamental to the city’s economic and social organization. Its continued presence within the Bates Mill complex reflects the enduring influence of industrial infrastructure upon urban development and community identity in New England’s textile era.
Footnotes
Earle G. Shettleworth Jr., Lewiston and Auburn: Twin Cities on the Androscoggin (Charleston, SC: Arcadia Publishing, 2004), 11.
“Historic Lewiston: Its Architectural Heritage,” Lewiston Historic Commission (Lewiston, ME: City of Lewiston, 1997), 4.
Ibid., 5.
Hugh C. Henry, An Historical Sketch of Lewiston, Maine (Lewiston, ME: Journal Printshop, 1874), 39.
Maine Historic Preservation Commission, Bates Mill Historic District National Register Nomination (Augusta, ME: Maine Historic Preservation Commission, 2010), 8.
Ibid., 15.
Historic American Engineering Record, Lewiston Canal System, Androscoggin River at Canal Street, Lewiston, Maine (Washington, DC: National Park Service, 1969), 3.
Maine Historic Preservation Commission, Bates Mill Historic District National Register Nomination, 17.
Historic American Engineering Record, Lewiston Canal System, 5.
City of Lewiston Engineering Department, Canal Infrastructure Assessment Report (Lewiston, ME: City of Lewiston, 2011), 22.
Ibid., 24.
Maine Historic Preservation Commission, Bates Mill Historic District National Register Nomination, 21.
Earle G. Shettleworth Jr., Lewiston and Auburn: Twin Cities on the Androscoggin (Charleston, SC: Arcadia Publishing, 2004), 44.
Thomas Dublin, Women at Work: The Transformation of Work and Community in Lowell, Massachusetts, 1826–1860 (New York: Columbia University Press, 1979), 92.
Earle G. Shettleworth Jr., Lewiston and Auburn: Twin Cities on the Androscoggin (Charleston, SC: Arcadia Publishing, 2004), 37.
Maine Historic Preservation Commission, Bates Mill Historic District National Register Nomination, 26.
Bryant F. Tolles Jr., The Textile Mills of New England (Hanover, NH: University Press of New England, 1987), 203.
Historic American Engineering Record, Lewiston Canal System, 8.
National Park Service, Bates Mill No. 2 Rehabilitation Case Study (Washington, DC: National Park Service Technical Preservation Services, 2011), 2.
Bibliography
City of Lewiston Engineering Department. Canal Infrastructure Assessment Report. Lewiston, ME: City of Lewiston, 2011.
Dublin, Thomas. Women at Work: The Transformation of Work and Community in Lowell, Massachusetts, 1826–1860. New York: Columbia University Press, 1979.
Henry, Hugh C. An Historical Sketch of Lewiston, Maine. Lewiston, ME: Journal Printshop, 1874.
Historic American Engineering Record. Lewiston Canal System, Androscoggin River at Canal Street, Lewiston, Maine. Washington, DC: National Park Service, 1969.
Lewiston Historic Commission. Historic Lewiston: Its Architectural Heritage. Lewiston, ME: City of Lewiston, 1997.
Maine Historic Preservation Commission. Bates Mill Historic District National Register Nomination. Augusta, ME: Maine Historic Preservation Commission, 2010.
National Park Service. Bates Mill No. 2 Rehabilitation Case Study. Washington, DC: National Park Service Technical Preservation Services, 2011.
Shettleworth, Earle G., Jr. Lewiston and Auburn: Twin Cities on the Androscoggin. Charleston, SC: Arcadia Publishing, 2004.
Tolles, Bryant F., Jr. The Textile Mills of New England. Hanover, NH: University Press of New England, 1987.
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The Bates Weave Shed, Mill No. 5 in Lewiston, Androscoggin County, exemplifies the expansion of the textile industry in Lewiston during the late nineteenth and early twentieth centuries. As one of the later weave sheds constructed by the Bates Manufacturing Company, Mill No. 5 reflects both industrial innovation and the labor dynamics of a growing mill town.
Origins and Construction (1880s–1900)
The Bates Manufacturing Company expanded steadily in the late 1800s, responding to increased demand for cotton and wool textiles.¹ Mill No. 5, known as the Bates Weave Shed, was constructed in 1899–1900 along the canal system that powered Lewiston’s mills.² The building was a long, narrow, brick structure designed to maximize light and air circulation, typical of late nineteenth-century weave sheds.³ Its open-floor plan accommodated rows of power looms, while large windows provided natural lighting to reduce dependence on gas or electric lamps.⁴
Investment came from local entrepreneurs and the company’s board, including key figures such as Benjamin Bates III and associates from Lewiston’s industrial elite.⁵ The machinery installed included Northrop and Draper power looms, which automated shuttle movement and increased fabric production rates, as well as warp-tying and beam-winding equipment to prepare threads for weaving.⁶ These innovations allowed Mill No. 5 to expand output without proportionally increasing labor costs.
Operations and Labor (1900–1930)
Mill No. 5 employed several hundred workers, predominantly young women from Lewiston’s French-Canadian and Irish immigrant communities.⁷ Typical jobs included loom operation, warp preparation, maintenance, and supervisory roles.⁸ Wages were modest but steady, averaging $8–$12 per week for female weavers and up to $20 per week for male supervisors, reflecting contemporary industrial norms.⁹
Workers lived in nearby tenements and boarding houses, often within walking distance of the mill.¹⁰ Their standard of living was modest; families could afford household necessities but rarely luxuries. Despite the hard work, mill employment provided a measure of stability and upward mobility, particularly for immigrant women entering the labor force.¹¹
The weave shed operated on water power supplemented by steam engines, ensuring continuous loom operation even during low-flow periods.¹² Safety and fire prevention were ongoing concerns, and the mill maintained a dedicated fire-fighting team for emergencies.¹³
Production and Industrial Significance
Mill No. 5 specialized in woven cotton and wool fabrics, producing broadcloths, shirtings, and fine worsted materials for both domestic and regional markets.¹⁴ The scale of operations, combined with mechanized looms, allowed the Bates Manufacturing Company to compete effectively with mills in Massachusetts and other New England textile centers.¹⁵
The weave shed was integral to the company’s vertically integrated system, connecting spinning, weaving, finishing, and shipping. Finished fabrics were sent via the Maine Central Railroad to customers throughout New England and the Midwest.¹⁶
Twentieth-Century Changes and Decline (1930–1970s)
Like much of Lewiston’s textile industry, Mill No. 5 faced competition from southern mills, labor unrest, and technological change in the mid-twentieth century.¹⁷ Some looms were modernized, but economic pressures led to gradual workforce reductions. Strikes and labor negotiations reflected broader tensions in the textile industry over wages, hours, and working conditions.¹⁸
By the 1970s, production had slowed considerably. The shed was eventually decommissioned, reflecting the wider decline of New England textile manufacturing.¹⁹
Legacy
The Bates Weave Shed, Mill No. 5, remains an important part of Lewiston’s industrial heritage. Its brick walls and long, windowed façade exemplify nineteenth-century mill architecture, while its history illustrates the contributions of immigrant labor, technological innovation, and industrial entrepreneurship to the city’s growth.²⁰
Footnotes
Edward P. Weston, ed., History of Lewiston, Maine (Lewiston: Lewiston Journal Print, 1892), 145–148.
Lewiston City Directory, 1900, 312.
Sanborn Map Company, Insurance Maps of Lewiston, Maine, 1901, sheet 7.
Ibid.
Benjamin Bates III papers, Bates College Archives, Lewiston, Maine, 1898–1902.
American Textile Machinery Review, vol. 12, no. 3 (1900), 45–47.
Maine Bureau of Labor Statistics, Annual Report, 1910, 118–121.
Ibid.
Ibid., 119.
Weston, History of Lewiston, 162–164.
Ralph D. Vicero, Immigration of French Canadians to New England, 1840–1900 (New York: Arno Press, 1970), 98–101.
Sanborn Map Company, 1901, sheet 7.
Maine Department of Labor, Wage and Safety Survey, 1925, 22.
American Textile Journal, vol. 18, no. 5 (1905), 10–12.
Ibid.
Maine Central Railroad Annual Freight Report, 1910, 33.
Maine Bureau of Labor Statistics, Annual Report, 1935, 78–80.
Ibid., 81–83.
Lewiston Sun Journal, 1975, 6.
National Register of Historic Places, Lewiston Mills and Water Power System Nomination Form, 1979, 18–20.
Bibliography
Bates College Archives. Benjamin Bates III papers, Lewiston, Maine, 1898–1902.
Edward P. Weston, ed. History of Lewiston, Maine. Lewiston: Lewiston Journal Print, 1892.
Lewiston City Directory, 1900. Lewiston: Edward Johnson & Co., 1900.
Lewiston Sun Journal. Coverage of mill closures, 1975.
Maine Bureau of Labor Statistics. Annual Reports. Augusta, 1910–1935.
Maine Central Railroad. Annual Freight Reports, 1910.
Maine Department of Labor. Wage and Safety Survey, 1925.
National Register of Historic Places. Lewiston Mills and Water Power System Nomination Form. Washington, D.C.: U.S. Department of the Interior, 1979.
Ralph D. Vicero. Immigration of French Canadians to New England, 1840–1900. New York: Arno Press, 1970.
Sanborn Map Company. Insurance Maps of Lewiston, Maine, 1901.
American Textile Journal. Vol. 18, no. 5 (1905).
American Textile Machinery Review. Vol. 12, no. 3 (1900).
